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Factory CreekConsultants, LLC

Engineering consulting in manufacturing process development, mechanical design, fabrication, machine analysis, and materials testing.

Dr. TJ Cyders, smiling, leaning against a brick wall with oak window trim

About

We are an engineering consulting firm with broad experience in manufacturing process development, mechanical design, fabrication, machine analysis, experimentation, and materials testing. We have decades of experience across a wide range of industries.

We are led by Dr. TJ Cyders, who has served as a practitioner, instructor, researcher, and professor of mechanical engineering over the past two decades. His expertise includes mechanical design and analysis, manufacturing processes, materials science, and engineering training.

Services

Process Design and Analysis

We perform manufacturing process design and analysis, including design of manufacturing equipment and systems, designed industrial experiments, instrumentation, data processing, and quality control.

Onsite/Remote Training

We have experience training all levels of technical personnel across a wide range of topics including:

  • Mechanical part design
  • Production statistics
  • Process engineering strategies
  • Root-cause and failure modes and effects analyses
  • Drawing review and tolerance stack analysis
  • GD&T
  • Mechanics of Materials
  • Experimental Design
  • Instrumentation Design
  • Design Thinking
  • Evidence-based engineering decision making
  • Creative Ideation and Provocation
An instructor gesturing at a whiteboard sketch of a bent sheet-metal part during a training session

Design/Fabrication

We have decades of experience in the design and construction of wide-ranging mechanical parts and systems, from single parts to experimental testing platforms and turnkey manufacturing solutions. We have an onsite machine shop including mills and lathes, limited CNC capabilities, welding, and traditional and laser-based metrology.

A milling machine cutting a pocket in a round metal workpiece held in a vise, with metal chips visible

Machine Analysis, Instrumentation, and Reverse Engineering

We specialize in part and assembly stress analysis and model validation through simulation and direct measurement, including advanced dynamic modeling of machines and mechanisms. We have our own in-house instrumentation and data acquisition, including contact and non-contact (laser-based) measurement systems, and extensive experience in application and calibration of strain gage systems for development of specialized measurement and instrumentation.

Material Testing

We have deep expertise in mechanical testing, including tensile/compression testing, pressure testing, and high-speed fatigue testing, including customized test article design and fixturing design for direct testing of products.

Design Review

We have extensive experience in design and can advise on design process and review drawings and assemblies.

An engineer pointing to a detail on printed engineering drawings while reviewing them with a client at a conference table